Safety Cue
Task-specific safety guidance for ordinary work hazards.
Project 05
Install and adjust one compatible prehung interior door in an approved rough opening, producing a plumb, securely fastened frame with consistent reveals, smooth swing, and correct floor clearance.
These cues appear at the point of work. They identify safety, code, manufacturer, and measurement issues before they become rework, callbacks, or hazards later in the book.
Task-specific safety guidance for ordinary work hazards.
Serious injury, fire, or major damage is possible.
Practical work-area safety: lighting, cords, footing, and housekeeping.
Local requirements vary. Verify permit, inspection, and jurisdictional rules.
Follow product-specific instructions for tools, materials, and equipment.
Clearance, layout, spacing, and reference-point guidance.
This project qualifies you to prepare a rough opening, set and adjust a compatible prehung interior door unit, and fasten the frame so the door swings smoothly with consistent reveals and correct floor clearance. The finished work product is one plumb, square, securely fastened interior door frame with a hung door that operates through its full swing without binding, rubbing, or drifting open or closed on its own.
You will inspect the rough opening and door unit, place the unit in the opening, shim and fasten the hinge jamb first, check hinge-jamb straightness, close the door to check head and strike-side reveals, shim and fasten the strike jamb, operate the door repeatedly, and document final clearances, reveal, and fastening.
This project depends on the readiness decision from Project 01 and the opening inspection completed there. It sets up Project 06, which installs the latch set and adjusts final door operation, and Project 04, which installs casing over the reveal established here.
Project 01 verified the rough opening and finished-floor reference this project depends on. Project 04 installs casing over the reveal this project establishes, so a plumb, correctly reveal-adjusted door frame here prevents a casing rework in Project 04. Project 06 completes the latch set and hardware adjustment on the door this project hangs. A door installed out of plumb, with an inconsistent reveal, or with the wrong floor clearance carries that defect into casing, hardware, and final inspection.
This project covers:
This project does not authorize the learner to:
Any rough opening that fails inspection in Section F must be corrected, reinspected, and documented before the door unit is placed.
Establish these references before placing the door unit, and do not change them mid-installation.
| Term | Definition |
|---|---|
| Hinge jamb | The jamb leg carrying the door hinges; plumbed and fastened first, and used as the reference for every later adjustment |
| Strike jamb | The jamb leg carrying the latch strike; adjusted after the hinge jamb to produce a consistent reveal |
| Reveal | The uniform gap between the door face and the jamb, checked at the head and along both side jambs with the door closed |
| Floor clearance | The gap between the bottom of the door and the finished-floor reference established in Project 01 |
| Shim point | A specified fastening location behind which shims are installed to fill the gap between jamb and rough framing |
| Jamb twist | A condition in which the hinge jamb is plumb in one direction but out of plane in the other, causing the door to bind or fail to stay in position |
Before placing the unit, record the opening identity and controlling data directly on the installation worksheet:
Opening ID (per door schedule): ______ Door size and handing: ______ Jamb width: ______ Wall thickness: ______
Finished-floor reference (from Project 01): ____________ Installer name: ____________ Date: ____________
A prehung interior door installation succeeds or fails at the hinge jamb. Every later adjustment, including the reveal check, strike-side shimming, and final operation test, depends on a hinge jamb that is plumb in both directions and fastened in a straight line without bowing. Reveal is a symptom of hinge-jamb accuracy, not a separate correction to be chased independently at the head and strike side.
Install shims in pairs from opposite directions to form a flat, parallel surface behind the jamb at each fastening point. Drive the fastener through the jamb and the shimmed area into the framing, then trim the protruding shim flush with the wall surface before installing the next piece.
Check reveal at the head and at both side jambs with the door closed. Confirm floor clearance against the finished-floor reference recorded in Project 01, not against the current subfloor or temporary floor covering, unless the door schedule specifically directs clearance from the subfloor.
A prehung door unit is heavy and awkward to carry alone. Use a second person or an approved door cart when moving the unit to the opening. Do not lean an unsupported unit against a wall or opening where it can fall.
Keep hands clear of the jamb edge when driving fasteners near the hinge or strike locations. Support the unit with temporary wedges or a helper before releasing hand pressure to drive fasteners, so the unit cannot shift out of position.
Follow the door manufacturer's instructions for when shipping braces may be removed and which fastener locations, types, and lengths are approved for the jamb material supplied. Do not remove a shipping brace before the manufacturer permits it, and do not substitute a fastener length or type not identified by the door schedule or manufacturer instructions.
FC-025 – FC-030
Installation Qualification
Quantity: one installed prehung interior door unit per approved opening, consisting of a plumbed and fastened hinge jamb, a plumbed and fastened strike jamb, a fastened head jamb, consistent head and side reveals, correct floor clearance, and a documented installation record.
| Component | Quantity | Material | Finished Size | Preparation |
|---|---|---|---|---|
| Prehung door unit | 1 per opening | Per approved door schedule | Per door schedule (size, jamb width, handing) | Inspected for twist and damage; shipping braces retained until permitted |
| Hinge-side shims | Per hinge location, pairs | Cedar or composite shim stock | Trimmed flush at each fastening point | Installed in opposing pairs behind each hinge |
| Strike-side shims | Per specified fastening point, pairs | Cedar or composite shim stock | Trimmed flush at each fastening point | Installed after hinge jamb is fastened and reveal is checked |
| Head-jamb shims | Per specified fastening point | Cedar or composite shim stock | Trimmed flush at each fastening point | Installed after side jambs are plumbed and fastened |
| Joint | Fastener/Hardware | Installation Direction | Pilot Hole | Seating Condition |
|---|---|---|---|---|
| Hinge jamb to framing (first fastener) | Per door schedule | Through jamb and top hinge-area shims into framing | Per door schedule | Snug without bowing the jamb; verify plumb before adding remaining hinge fasteners |
| Hinge jamb to framing (remaining hinge points) | Per door schedule | Through jamb and shims behind each hinge into framing | Per door schedule | Snug, jamb straight over full height |
| Strike jamb to framing | Per door schedule | Through jamb and shims at latch and specified points into framing | Per door schedule | Snug, reveal consistent with door closed |
| Head jamb to framing | Per door schedule | Through jamb and head-jamb shims into framing | Per door schedule | Snug, head reveal consistent across width |
| Long hinge or strike screws (where specified) | Per door schedule | Through hinge or strike location into framing | Per door schedule | Installed only where specified, without distorting the jamb |
Do not treat "jamb fastener" or "long screw" as a complete specification. Use the exact fastener type, length, and location identified by the approved door schedule or door manufacturer's instructions for this unit.
Hinge jamb: the jamb leg fastened and plumbed first. Strike jamb: the jamb leg adjusted second to produce a consistent reveal. Reference face: the room-side face of the jamb, used for reveal measurement. Finished-floor reference: the single elevation recorded in Project 01, used for floor-clearance measurement at the bottom of the door.
This project does not cut trim material, but shim material must be cut cleanly at every fastening point. Apply the following checks to every shim cut and every fastener location.
Probable cause: the hinge jamb is out of plumb, causing the door to move under its own weight.
Confirmation: check the hinge jamb plumb in both directions with the long level.
Correction: loosen the hinge-jamb fasteners nearest the error, reshim to correct plumb, and refasten.
Reinspection: repeat the plumb check and operate the door through its full swing.
Probable cause: the strike jamb was shimmed to a position that narrows the reveal at the latch side, or the hinge jamb has a slight twist.
Confirmation: measure reveal along the full strike side with the door closed and sight down the hinge jamb for twist.
Correction: reshim the strike jamb for a consistent reveal, or correct hinge-jamb twist before readjusting the strike side.
Reinspection: recheck reveal and operate the door through its full swing.
Probable cause: the head jamb was fastened before confirming both side jambs were plumb and at the correct reveal.
Confirmation: measure the head reveal at both corners and the center with the door closed.
Correction: loosen the head-jamb fasteners nearest the inconsistent area, reshim, and refasten.
Reinspection: recheck the head reveal across its full width.
Probable cause: a specified fastening point was skipped, or a fastener missed the framing behind the shim.
Confirmation: compare installed fastener locations against the Fastener and Hardware Schedule and probe suspect locations.
Correction: install the missing fastener at the correct location and depth into framing.
Reinspection: repeat the frame-security check at every jamb.
Probable cause: clearance was measured from the current subfloor or temporary covering instead of the finished-floor reference recorded in Project 01.
Confirmation: compare the measured clearance against the Project 01 finished-floor reference value.
Correction: document the discrepancy; correct only within the adjustment method permitted by the door schedule, and refer to a qualified professional if correction requires reframing.
Reinspection: remeasure clearance against the correct reference after correction.
This project ends with a securely installed, fully operable door and a complete installation record.
| Competency | Independent Pass Standard | Not Demonstrated | With Assistance | Independently |
|---|---|---|---|---|
| FC-025 | Verifies rough-opening size, plumb, level, square, backing, and floor elevation against the door schedule before placing the unit | |||
| FC-026 | Places and centers the prehung unit in the opening with equal side reveal margins before shimming | |||
| FC-027 | Shims behind each hinge and fastens the hinge jamb in a straight, plumb line | |||
| FC-028 | Plumbs jambs in both directions and corrects twist before final fastening | |||
| FC-029 | Fastens the frame at every specified location using the approved fastener without distorting the jamb | |||
| FC-030 | Inspects and documents final reveal, floor clearance, swing, and jamb security with the door operated repeatedly |
Mark one column per competency. Only Demonstrated Independently awards the competency; Demonstrated with Assistance authorizes additional supervised practice but does not complete the requirement.
| Item | Verified (Y/N) | Measured Value | Within Tolerance (Y/N) | Correction |
|---|---|---|---|---|
| Rough-opening size, plumb, level, square | ||||
| Opening free of wiring, plumbing, fasteners | ||||
| Hinge-jamb plumb (both directions) | ||||
| Hinge-jamb straightness (full height) | ||||
| Head reveal | ||||
| Strike-side reveal | ||||
| Floor clearance vs. finished-floor reference | ||||
| Frame security at all jambs | ||||
| Door operates without binding or self-movement |
Total fastening points completed: ____________ Total deficiencies corrected: ____________
Installation status: ______ (Complete / Conditional / Referred) Date: ____________ Installer name: ____________
With the door installed, review the Door Installation Worksheet against the Acceptance Standards and confirm the hinge jamb is plumb in both directions and straight over its full height, the head and strike-side reveals are consistent, floor clearance matches the finished-floor reference from Project 01, every specified fastener location is filled with the correct fastener, and the door operates through its full swing at least five times without binding, rubbing, or unintended movement. Complete the worksheet and record the installation status before beginning Project 06.
You have completed the fifth project in the interior finish carpentry sequence: installing a prehung interior door. This project required you to prepare the rough opening (FC-025), set the prehung unit in the opening (FC-026), shim and fasten the hinge jamb in a straight, plumb line (FC-027), plumb the jambs in both directions and correct twist (FC-028), fasten the frame using the approved fastener pattern (FC-029), and inspect and document final reveal, swing, and clearance (FC-030).
You now have a plumb, securely fastened door frame with a hung door that swings smoothly and holds consistent reveals. That installation carries directly into the next project: installing and adjusting the latch set and final hardware.
Store the completed Door Installation Record with the room file established in Project 01. You will reference this reveal and clearance data through Project 04 and Project 06.